SERVICE ANNOUNCEMENT No. 17-2003                                                 Oct 22nd, 03

 

 

                                                                        To the Dealer

 

                                                                        To the Warranty Dept. Manager

 

 

Recall Campaigns:

A. KR V11 SPORT connecting rod, flexible coupling and moveable hose

B. KR and KS V11 SPORT flexible coupling and moveable hose

 

 

To whom it may concern,
            We have found that that the following problems may arise on the model of this Recall Campaign.

 

 

Connecting rod: if the engine is running at high revolution, close the rev limiter, for a prolonged amount of time, this may cause the connecting rod's screws to give way. The result could be that they break and that the engine breaks down as well.

Gear internal spring drive: break down

Double moveable hose: break down.

 

Solutions adopted in production

A new connecting rod with superior mechanic characterilstics and new screws has been adopted since January 2000 (starting with frame no. ZGUKR0000YM112131).

A new spring drive and a new moveable hose have been in use since May 2001  (starting with frame no ZGUKS00001M211172).

Vehicles involved in the recall campaign.

This Recall Campaign involves the entire production of the following vehices:

 

a)      KR V11 SPORT connecting rod, spring drive and moveable hose:

         from frame number   ZGUKR0000XM111112 to ZGUKR0000YM112130

b)      KR and KS V11 SPORT spring drive and moveable hose:

         from frame number   ZGUKR0000YM112131 to ZGUKR00001M114639

                                 from    ZGUKS00001M111111 to ZGUKS00001M111147

                                 from    ZGUKS00001M211111 to ZGUKS00001M211162

Solutions for the vehicles in this recall campaign

On the vehicless of this Recall Campaign a) it is nesseary to assemble the kit code no, 973260900015 having the following details:

 

KIT      A         -           97 32 60 90 00 15    (111,74€)

 

Description                          Code                               Quantity

Connecting rod                      01061531                                     2

Cylinder gasket                     14020865                                     2

Head cover gasket               14023760                                     2

Head gasket                          30022060                                     2

O'ring                                      90706094                                   10

Oil cup gasket                       01003650                                     1

Flange gasket                       01003600                                     1

Half bearings                         01062030/37062005                  4

Flexible coupling hose          04211201                                     1

Spacer                                   04212401                                     1

Moveable hose                      04214901                                     2

 

 

On the vehicless of this Recall Campaign b) it is nesseary to assemble the kit code no, 973260900016 having the following details:

 

KIT      B         -           97 32 60 90 00 16    (24,36€)

 

Description                          Code                               Quantity

Flexible coupling hose          04211201                                     1

Spacer                                   04212401                                     1

Moveable hose                      04214901                                     2

Kit supplies

The Kits must be ordered according, to the normal procedure for spare parts by using the pertaining codes for Kit A and Kit B. To reduce inconveniences to the final users, we suggest ordering a sufficient number of kits in order to best satisfy the clients' requests, which will come to the dealer after having received the informational letter about this campaign.

Instruction to replace the parts listed.

For the procedure, see the V11 Sport manual code 01 92 01 30 (language version E-F-S) or code 01 92 01 31 (language version F-UK-NL)

Chapter M - engine   Chapter N - gear

Refound for operational costs.

Refund for the kits will take place solely after the work* has been performed.

So, in order to obtain the refund for the kits utilized as well as for the labor, you willl need to insert the request in A2D by using the "work in campaign" function.

The fields that will requested for the correct registration are:

 

 

After having saved the request, the sysptem will autornatically associate the work with the following codes:

 

 

The works that you inserted in A2D will be included in the monthly pro-forma invoice.

 

 

Summary

CAMPAIGN

 

 

A

KR V11 SPORT Conneding rod, spring drive and moveable hose.

B

KR and KS V11 SPORT spring drive and moveable hose

CAMPAIGN CODE IN A2D

101EA5

101 EB5.

FRAME NO.

 

 

 

 

 

from ZGUKR0000XM111112
to ZGUKR0000YM112130

fromZGUKR0000YM112131
to ZGUKR0001M114639
from ZGUKS00001M111111
to ZGUKS00001M111147
from ZGUKS00001M211111
to ZGUKS00001M211162

KIT

 

 

 

 

 

 

 

 

 

 

A

Description                   Code               Quantity

Connecting rod                01061531                      2

Cylinder gasket               14020865                      2

Head cover gasket          14023760                      2

Head gasket                    30022060                      2

O'ring                               90706094                    10

Oil cup gasket                 01403650                      1

Flange gasket                  01003600                      1

Half bearings                   01062030/37062005     4

Flexible coupling hose     04211201                      1

Spacer                            04212401                      1

Moveable hose                04214901                      2

B

Description                   Code           Quantity

Flexible coupling hose     04211201                 1

Spacer                            04212401                 1

Moveable hose                04214901                 2